DIY Distressed Wood Countertops


Posted on: March 29th, 2012 by Sandra Powell 27 Comments


To build inexpensive, distressed wood countertops like I did in my Workshop, I do everything I ordinarily try NOT to do in the finishing process.

Sand against the grain and unevenly.  Create dips and crevices.  Hit the finished piece with all kinds of tools and object in order to scratch, scrape, mark, marr, dent and ding it.

Stain it, then smack it around again…stain it again.  Top coat and wax it.

Doesn’t that sound like fun?  It actually is a fun process and feels really “artsy”.  I love working the wood over and over, watching it transform into something more beautiful with every coat.  It’s therapeutic.

 

But you have to build the Wood Countertop before you can distress it so let’s refresh.  I first built a solid MDF Countertop Base.

I then added inexpensive Pine planks.

 

I didn’t do anything technical.  I just glued and nailed the pine planks onto my MDF base.

I covered the exposed sided of the MDF base with a piece of pine that was wide enough to span the thickness of the entire countertop.  (About 2 1/4″ wide with 2 layers of MDF and the pine on top.)  Again, just glued and nailed.

Then I sanded the entire thing like a mad woman.  I used a heavy duty sander with 80 grit sandpaper and then a random orbital sander with 120 and then 220.  I wanted it smooth and all the seams level.  (I don’t own a planer– so I sand!)

After sanding, I filled everything that made it look like I’d glued and nailed several planks of wood together.  Like the cracks in the seams and the obvious nail holes.

 

Then I sanded again.  Lightly.  Then I vacuumed and dusted off all the sawdust.

 

Now here’s where it gets fun!

I used a bunch of tools to beat up my countertop.  It’s just pine.  Pine is soft.  It’s going to get dinged and scratched REALLY easily as I use it which will just make it look older and more worn.

I rubbed some black stain all over it and then sanded it with my orbital sander PURPOSELY creating swirl marks to add to the distressing.  The black stain also filled up all the initial dings (etc) that I put into the countertops.

Then I stained the whole thing again with dark brown.  Then black again.  Then some more brown.  Like I said before, it’s an art.  I wanted it REALLY dark and I used two tones to add depth and character.
(*The stain must dry completely between each coat…read the directions.)
Once I achieved the color I wanted, I started the oiling process.  I used Tung Oil.  I’ve talked about Tun Oil before but I’ll say it again, “I love Tung Oil”.
I love that you don’t have to sand between coats, that you can re-coat at any time without any prep and you can just touch up an area of your surface – not the entire surface (and without sanding it down first)!
Yup, I love it.

Just MAKE SURE YOU WEAR PROTECTIVE GEAR because it is serious business if you inhale the vapors/fumes/whatever and it’s nasty on your skin and in your eyes!  (**Read the directions!)

You can brush it on or use a lambswool applicator.  Wipe it on.  Wipe it off.  Let it dry.  Wipe it on.  Wipe it off.  Let it dry…

It takes about 24 hours to dry between coats *and proper ventilation is A MUST.

 

With every coat, your surface changes.  It gets deeper, darker, glossier and more awesome.

 

My Distressed Wood Countertops after one coat of tung oil.

…and after three coats.

 

I think I stopped at three or four.  The Tung oil penetrates the wood so it takes less each time you add another coat.   It’s cool!

The thing I love most about these Distressed Wood Countertops is that all the marks, dents, dings and scratches, will just make it look even older.  It’s easy to fill those “blemishes” with a touch of Tung oil tinted with a little oil stain or wipe on a little black wax.

 

Well, that’s how I do it anyway.

 

*Cross ventilation is necessary for proper curing of tung oil.  It HAS to have oxygen in order to dry.  For more technical and fascinating information, I invite you to read  Waterlox FAQ’s page to learn all you ever need to know about Tung Oil.

**While Tung oil is food safe after it has cured, people with Nut allergies might want to steer clear.  Tung oil comes from the “Nut” of the Tung Tree.  Just FYI.

***Not all Tung Oil is the same.  Tung oil products are mixtures of this and that and some mixtures are more of “this” and less of “that” and visa versa…If you know what I mean.  Waterlox is my fav Tung Oil Product but it’s here and there and NOT everywhere.  I wanted Tung Oil NOW when I was ready for it and just picked up what was available at the home improvement store.  It worked fine in a pinch.

 

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27 thoughts on “DIY Distressed Wood Countertops

  1. dan says:

    I dont understand why you buy new wood and put all this “work” into it.
    why not find some old second hand wood planks and re-work those with smoothing and sanding?
    when doing this what are good kinds of second hand wood to look for?

    • Sandra says:

      I’d LOVE to find enough old wood to reporpose for a countertop. This one is about 11′ long by 2′ wide so I’d need quite a lot. Coming across reclaimed wood in abundance is like hitting the jackpot. I’ve never hit the jackpot but if you do, by all means, use it! You could use any kind of wood. I just used the pine because it was the cheapest. It’s definitely NOT the best wood for wear and tear because it is so soft. BUT, since I distressed it anyway, I won’t mind dings and scratches. It’s all a matter of what you like. I personally dislike the woodgrain in red oak very much so don’t like to use it. But that is a personal choice. Everyone has different style, likes and dislikes.

  2. Erica says:

    I agree that this is the most helpful post I’ve seen on how to do a distressed countertop. So many posts use terms and equipment that I’m clueless on. I’m just a emerging DIYer that wants to take on something bigger with a limited budget. That being said, I came across enough old hardwood planks to make a 3 ft x 8 ft kitchen island. I will do the double MDF base, as described but am wondering if I should seal it first before gluing and screwing the planks into it? The are approx 8″ wide by 36″ long and 3/4″ thick. There will definitely be gaps between all planks so what do I fill with? Last, there will be a significant overhang – 3 ft of length that I plan to support with legs. Will I get bowing with the MDF? Thank you!

  3. Allie says:

    Love love the countertop! Which brown stain did you use?

    Thanks!

    • Sandra says:

      I mixed a walnut and black together. It’s the same combination I use on every single stained project I ever do. I just love DARK stain. :-)

  4. Melanie says:

    How do you get the planks to meet up so nicely?! The gaps you showed pictures of are not bad at all!! What’s your secret?

  5. Christine says:

    Hi! Just found your blog via somewhere I can’t recall right now. I’ve been avidly reading, because I’m rebuilding after a fire, alone. I’ve got more tools than HD & Lowe’s, luckily, more material than some of those, too. Including a hand and tabletop planer, but I sanded :) I just built a 16′ maple, BB countertop from wood I found at a reuse center. ($2.5 to $5.00 each!) They’re roughly 2″ wide, and between 8; to 12′. It turned out beautifully. I’m afraid to stain it, ghough because I keep reading maple will be splotchy.
    I’d like your recommendation on staining the wood. I’ve managed a fabulous gray brown, aged look on oak cabinets I made, and on my manogany front door. I’m angling for that with this countertop.
    Thanks for your advice!
    Christine

  6. debbie Fleming says:

    Superb instructions. Getting tung oil and a new mask today! Thanks

  7. Cate says:

    Thank you so much for that !!! I started with a dark walnut dye ( not stain ) but it’s not dark enough and when I wanted to start using brown and black stain someone ( unfortunately…) mentioned that stain might be a bit toxic and can’t be used on kitchen work tops where food will be in contact…what’s your view on that ? ( please tell me it bullsh***) !!!

    • Sandra says:

      I’m sure it depends on the stain. Tung oil is also not great if you have nut allergies in the house — I’ve heard.