There is an easy trick to drawing, cutting and installing a series of identical and nearly perfectly symmetrical arches to your built-ins (or any stock, store bought bookshelves with a faceframe — for that matter) and you’re in luck — ’cause I’m gonna’ share!
Tools you’ll need for this job are:
- Pocket hole jig (I have the Kregg Pocket Hole Jr. kit.)
- Jigsaw or Bandsaw
- Orbital sander
- Miter saw or circular saw to cut your wood to the correct length and width or you can get it cut at the home improvement store (depending on your local store — some are more accommodating than others.)
- Safety Gear!!!!!
[box type="info"] If you are only creating one arch for a single bookshelf, get a scrap of inexpensive wood that is the same size as the one you are using for the arch and make two. See step 8 for clarity! [/box]
1. First, you have to measure and cut a piece of wood or MDF to fit inside the face frame of your bookshelf/built-in. You’ll be attaching your arch with pocket hole screws. Make sure your piece will fit snug, no gaps…measure twice, cut once!
*You will have to determine how tall you want your arch to be. If you want a really dramatic one, you might want a really tall piece of wood — like 12″. Mine is 7″ tall and 32″ wide. I wanted a low, wide arch.
2. Next, determine how much wood you want to show above the arch. I’m leaving almost 2″ at above my arch.
*If you are planning on adding crown moulding to the bookshelf/built-in above your arch, leave yourself enough wood to nail the crown onto without losing all the visible wood in between the arch and the crown.
3. Determine where you want your arches to end on the sides. Do you want the curve to go all the way to the end of the piece? Or, do you want the curve to end inside the faceframe and leave you a couple inches? It’s up to you. I’m taking my arches all the way to the end.
4. Mark the center of your board at the top of your arch and mark where you want your arches to end on each side. Hammer a small finishing nail (like a picture hanging nail) into all 3 marks.
5. Now you’re going to use a thin piece of wood (luan or 1/4″ hardboard work well) to create your arch. If you have a helper, they can bent the wood around all three nails and hold it while you trace your line. If you’re working alone, you’ll have to get tricky. Bend the wood OVER the top nail and UNDER the side nails. That should keep it in place, hands free, while you draw your line. You might have to move your nails up or down to get your arch in the right spot since your wood is now UNDER your side mark instead of OVER it.
Working alone always has it’s drawbacks but — just make it work!
If you are making more than one arch, (WHICH YOU SHOULD BE DOING EVEN IF YOU ONLY WANT ONE…see yellow box at the beginning of the tutorial) do the exact same thing and draw your lines on all boards.
You could go ahead and cut one and then use it as a template but unless you cut it out EXACTLY PERFECTLY, you’re going to end up with an imperfect template and you’ll probably have to do a WHOLE LOT MORE sanding than you need to. It doesn’t take long to hammer in a couple nails and trace a line after you figure out your measurements.
6. Now cut out your arches. I used my bandsaw but if you don’t have a bandsaw, use a jigsaw. Cut slowly and carefully but don’t worry about to much about a little mess up. That’s what the sander is for.
7. Clamp all your arches together and SAND baby, sand! When sanding, keep your sander moving from side to side all the way from one side of your arch to the other. That will help you create a smooth, even, flowy, beautiful arch! Don’t stop and work over one area…just keep flowing side to side.
***WEAR A DUST MASK!
8. And this is the KEY to SYMMETRY here people! Pay attention! After you sand your arches to the point that they look perfect. Take half your arches and flip them around mirror image — not upside down) and clamp them all back together. This will let you see if you’ve got a little more sanding to do to get them perfectly SYMMETRICAL. The same on both sides or the tippy top of your arch! K?
If you need to, and you most likely will, sand a little more.
9. If you are using MDF, prime the edge of the arch. Let that dry and then lightly sand again to knock down the fibers that swelled up from the moisture in the primer. That will make them baby’s bottom smooth. See my tutorial on getting smooth edges on MDF for more info!
*I used KILZ’s new low odor 0 VOC primer. I’m liking that stuff a lot!
10. Attach to your bookshelf with pocket hole screws. (Do you need a tutorial on that?)
11. Now fill, caulk, paint or whatever depending on whether you’re adding your arches to existing, finished bookshelves or to something you are building from scratch. AND ENJOY!
That is how you do it baby! Cheers!
Tags: Building Stuff, Carpentry, DIY, projects and tutorials